Projects
One of the most intesting projects we had, you can find below.
Ultrasonic welder positioning structure
According to the customer’s request, it was necessary to make a steel structure that will be able to position the ultrasonic cable welder at a predefined range with the least possible physical effort of the operator.
The structure is made so that the operator can control the welder in three axes.
During the production of cable sets, which are made along a 10-12 m working line, there is a need for their ultrasonic welding. The line consists of a series of worktops, bent at a certain angle. The connection place is determined by the prescribed technological procedure and covers the entire worktop. This means that the welder needs to move in a horizontal and vertical – or oblique plane parallel to the worktop.
These movements are realized by means of different types of guides, mostly rolling, and the drives are manual and electric.
Manually the carrier moves in a horizontal plane in two axes. By moving along one axis, it goes along the entire technological line, and by moving along the other, in the direction perpendicular to the first, it approaches the worktop at the desired place. Vertical movement is performed by means of an electric motor drive.
In the oblique plane, the movement is defined from the worktop lower edge to the top. This movement is also performed by means of an electric motor drive.
The structure consists of:
- Steel columns,
- C profiles on which the sliders carrying the mobile platform move,
- Steel boxes that form the mobile platform to which the welder and complete control electronics are directly connected.
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